BIS Certification for Helmet for riders of Two-Wheeler Motor Vehicles IS 4151

If you are a manufacturer or importer of Helmets in India then BIS Certification becomes mandatory. The Ministry of Road Transport and Highways enforces this requirement under the Quality Control Order, 2020, under IS 4151: 2015. Both Domestic and foreign manufacturers must obtain BIS/ISI Mark certification to distribute their products in India.

 

The Indian Standard outlines the criteria of materials, construction, workmanship, finish, and performance of helmets. However, these helmets are not meant for use in high-speed racing or competitive sporting events.  The ISI Mark on Helmets ensures they meet safety and quality standards to protect riders of two-wheeled motor vehicles.

 

What are Helmets for Riders of Two-Wheeler Motor Vehicles under IS 4151?

Helmets are the most important piece of safety equipment that a motorcycle rider can wear to reduce the probability of suffering a severe head injury in any accident. The materials used in manufacturing are generally of very high quality and are designed with sufficient structural integrity to be used as safety items, such as motorcycle helmets.

According to the Ministry of Road Transport and Highways (MoRTH) in India, nearly 44.5% to 48% of all road accidents occur due to motorcycle crashes. The motorcycle helmets must be ISI marked. Motorcycle helmets are life-saving and help prevent tens of thousands of unnecessary fatalities every year, as riding without a helmet increases the risk of death.

                                                

Key Highlights for IS 4151 for Helmet

The table below covers key IS 4151 specifications mentioned under the IS 4151 for BIS Certification of Helmet in India: 

 

ISI/BIS Certificate Benefits or Helmets in India

The Helmets that comply with the Indian Standard set by BIS help manufacturers build consumer trust while meeting mandatory regulatory requirements. Below, you can go through the key advantages of obtaining ISI certification for Helmets in India:

• Impact and Resistance: Helmets carrying the ISI Mark have been tested for crash and resistance to ensure that both the outer shell and inner liner perform well in absorbing impact energy.
• ISI Standards Eliminate: ISI standards will eliminate dangerous, flimsy, or counterfeit Helmets that could give riders a false sense of security by providing verified impact protection.
• Mandatory Norms: Under the Indian Road Safety and Traffic Laws, wearing a certified helmet is mandatory.
• Law Enforcement: Wearing a verified helmet will protect a rider from hefty fines, vehicle towing, and punishments by traffic police.
• Brand Credibility: The ISI mark is a symbol of trustworthiness and establishes credibility for brands.

 

Documents Required for Helmet Certification under BIS

Here we have mentioned the important documents required for the BIS Certification of Helmets in India: 

• Company Registration Proof
• Factory Layout Plan 
• ID Proof of Authorised Signatory
• Trademark Certificate
• Manufacturing licenses (if applicable)
• Test reports from a BIS-approved laboratory
• Nomination form of Authorised Indian Representative (AIR)-required for foreign manufacturers
• Product technical specification details

 

Applicable Test Parameters for Helmets IS 4151

The IS 4151 mandates a series of rigorous physical, chemical, and structural tests designed to simulate severe real-world crash scenarios and extreme Indian weather conditions.

• Penetration Resistance Test: Evaluates how well the helmet's shell prevents penetration of a pointed, heavy object into the user's head.
• Rigidity Test: Measures how much crushing force is required to destroy the structural integrity of the helmet shell without collapsing.
• Dynamic Retention System Testing: Tests whether a helmet will hold onto the user's head under a sudden, heavy load by subjecting the helmet's chinstrap and retention system to abrupt loads.
• Retention (detaching) test: Tests that the helmet will remain attached to the user's head under quickly applied/jerking forces by dropping a weight.
• Projections and Surface Friction Test: Make sure that the outside of the helmet does not have sharp parts (projections) on it, and that the helmet has a smooth surface.
• Audibility Test: Confirms that the rider can hear important noises from traffic and sirens outside of or around the helmet.
• Weight Check: The total weight of a two-motorcycle helmet cannot exceed  1,500 grams.

 

BIS Certification Process for Helmets in India

Basic steps comprise the process for obtaining an ISI Mark Certification for Helmet IS 4151 under Scheme-1:

• Submit an Application: The manufacturer submits an application via the Online Portal along with a signed hard copy of the application.
• Prepare Documents: Needs to prepare all documents that were requested in the application in accordance with IS 4151: 2015.
• Conduct Inspection: The BIS conducts an inspection of the facility to evaluate whether the manufacturer's production meets BIS quality requirements, and will seal the sample.
• Conduct Testing: The manufacturer will send sealed samples of the product to BIS laboratories for testing.
• Granting the ISI Mark: The BIS will grant the certificate and a copy of the ISI mark upon completion of both inspection and testing of the product.
• Appoint AIR: A foreign manufacturer must have a local representative to assist them with their certification process

 

Indian and foreign manufacturers need to complete the following steps to receive their BIS certification: 

• BIS Certification Process - Indian Manufacturer 
• BIS FMCS Certification Process - Foreign Manufacturer 

 

BIS Certification Cost and Timeline for Helmet (2026)

The Cost of Product Certification for a Helmet under Scheme I depends on factors such as the product model, lab standard testing fee, and more. 

 

The Timeline for getting ISI Mark: 

• Indian Manufacturers- It takes 35-50 days for domestic manufacturers, depending upon the documentation.
• Foreign Manufacturers- For Global manufacturers, it can take 180 days to receive certification.

 

BIS Certification Renewal for Helmet (IS 4151)

If manufacturers or importers have completed their BIS certification validity period, they must renew their certificate to continue selling helmets in the Indian market. BIS certification renewal in India has become easier with the support of the right and reliable consultancy partner.

ERCS Private Limited provides expert assistance for the renewal of helmets under IS 4151. Our experienced consultants help businesses complete the renewal process smoothly by managing documentation, compliance requirements, and coordination with BIS authorities to ensure uninterrupted certification approval.

Also, follow the steps if you want to get a renewal directly from the portal:

Renewal application for Helmets must be submitted on the Manak Online portal, along with production details and payment of the requisite fees, before your current license expires. Your helmet renewal application must also include a self-declaration of conformity to the applicable standard and its history, and payment of either the marking or renewal fee on the website before the expiration date of your current license.

You should submit a renewal application for your Helmets at least 60 to 90 days before the expiration date of your current license.

 

Why Choose ERCS as Your BIS Certification Consultant for Helmets?

As the Best BIS Consultant, ERCS Private Limited helps manufacturers achieve IS 4151 compliance by overcoming the barriers posed by technical regulations, extensive testing, and rigorous compliance documentation.

• 100% Customer Satisfaction: Provision of dependable and professional certification assistance with a proven history of high client satisfaction.
• 1,500+ Projects Completed: Successfully performed a range of product certification assistance projects across multiple sectors of Industry.
• 30+ Locations Served: Providing compliance solutions to businesses in both the domestic and international markets from multiple locations throughout the country.
• Factory Pre-Audit & Gap Analysis: You will identify and rectify non-conformities at your factory prior to the official BIS audit, thereby greatly increasing your likelihood of first-time approval.
• End-to-End Documentation: Providing error-free documentation to eliminate the possibility of rejection due to incorrect or incomplete forms.

FAQs

Q1. Which safety mark is a standard on helmets in India?
Ans. The ISI Mark is the safety mark standard for helmets in India under IS 4151, which is governed by the BIS. 

Q2. What is the BIS certification for Helmets?
Ans. The BIS Certification for Helmets is a mandatory quality and safety check in India. It guarantees that Helmets have passed all the testing requirements under IS 4151.

Q3. IS 4151 helmet price in India?
Ans. The term IS 4151 is not a helmet model its a mandatory certification by BIS. The price of an IS 4151 helmet depends on the brand and quality. 

Q4. How to know if a helmet is certified?
Ans. To check whether your helmet is certified, look for the ISI Mark on it. This mark ensures that your helmet is safe and BIS-certified. 

Q5. How do I get a BIS certificate for a helmet?
Ans. To get BIS certification for a helmet, fill out the application form on the BIS Manak Online Portal. The entire process includes providing detailed technical specifications for the product, undergoing factory inspections, and submitting helmet samples for testing.